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| Tandem
Brake Testimonials
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Pacific Tandem Press Brakes - K Series
— Unmatched Syncronicity
in Bending |
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The
Metalforming Equipment
Standard for
Long Part Bending Applications
Pacific has been
known for hydraulic bending leadership across a number of different markets
and metalforming equipment applications-with the productive K-Series and Fabri-K Series designs
representing the the best in manually and CNC-controlled precision fabrication.
These fabricating equipment technologies can be hooked up in tandem (two or more) to deliver
a unique solution toward forming extra long pieces. Plus, versatility
to operate each machine as a separate unit is as simple as flipping a
switch (electronic and hydraulic disconnection, no demounting anything,
no physical connection between presses).
Compared to other tandem configurations,
Pacific Tandem Press Brakes are fully synchronized
interfaced electrically
and synchronized hydraulically. Others typically use an "on-off"
control with limit switches. The difference? A wide gap in precision (rams
move within .001") of each other, set-up (no need for a de-mountable
connection between rams) and overall part accuracy.
Choose from 175 to 3000 ton
standard models, 8-30' standard bed lengths. (see specification charts
on K-Series and Fabri-K
Series web pages).
Contact us about our Tandem Press Brakes.
Application
Considerations:
Beds
for each K or FK Press Brake are butted end-to-end with a small 1-1/8"
gap between the rams to allow a reasonable amount of tilt. During operation,
the adjoining male dies are positioned so the gap is as close as 1/16"
to deliver a continuous die effect.
- Customer typical bend
shapes should be identified to ensure part production without any throat
clearance problems. (deeper and/or higher throat designs might be applicable)
- Tandem K-Series Presses
do not need to be the same length. Matching tonnages, however, are normally
used, but different tonnages can be modified (via hydraulic design changes)
so their velocities match to allow good synchronization.
- Removable wide platens
may be installed on one or both machines. However, they will extend
between side housings only and therefore, can not be used for full length
tandem operation.
- Future expandability is
possible. The possibility of buying one machine now and one later matches
with the concept of growing your capabilities in steps.
Tandem
Brake Specifications:
(K-Series
and Fabri-K Press Brake Specifications/Brochures
found on their own web pages)

| Tonnage
(in lbs) |
Length
of horn required for each tandem press, adjacent reams and beds
only.
|
Distance
between housing |
Weight
addition
for each
press horn
additions |
| 175 |
6" |
27½" |
200# |
| 200-225 |
6" |
26" |
250# |
| 300 |
7" |
26" |
350# |
| 350 |
7" |
2"6 |
350# |
| 400 |
8" |
27½" |
400# |
| 500 |
9" |
28" |
600# |
| 600 |
9" |
30" |
600# |
| 750 |
12" |
36" |
1000# |
| 1000 |
12" |
34" |
1100# |
| 1250 |
12" |
38" |
consult
factory |
| 1500 |
12" |
42" |
consult
factory |
| 1750 |
12" |
42" |
consult
factory |
| 2000 |
12" |
52" |
consult
factory |
Auxiliary
Equipment
Moving and positioning
long parts on a tandem system can be simplified and made easier with the
addition of plate bending equipment to support, position and manipulate the sheet. Pacific
has developed several options to address this requirement.
- Support
Arms - Standard and heavy duty support arms up to 4' in length
can be installed on the bed of the pressbrake for plate fabrication material support.
Disappearing stops for bend location are available as an option.
- Material
Supports - Floor mounted support rails with ball transfers
for sheet metal and light plate or solid steel rollers for heavy plate
can be specified in lengths of 6" to 20\ Rails spaced at approximately
3' centers provide a staging area for sheets and support while moving
the sheet into the bending location.
- Plate
Manipulators - Hydraulically powered, chain driven plate manipulators
installed in front and behind the pressbrake bed provide "hands-off'
sheet manipulation. Joystick controls incorporated into two hand controls
provide the ability to maneuver the sheet to the desired bend location.
Front manipulators can be specified from 8" to 20" travel
and rear manipulators have 5' of travel. Material supports front and
rear are required with this option.
- Laser
Bend Alignment -
Two laser line generators — one at each end of the tandem system
- project a visible line at the centerline of the installed tooling.
A blank with the bend lines marked is moved into the pressbrake until
the mark and the visible laser line are aligned and the pressbrake is
cycled to accurately complete the bend. An optional center mount (removeable)
laser line generator is available when a single pressbrake of the tandem
system is to be used.
- Part
Extractor - Hydraulically powered, chain driven extractor system
moves along the lower tooling to remove a formed part that either cannot
be removed from the front of the pressbrake or is more easily removed
by sliding it out of one end of the tandem system.
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© 200-2005 Pacific Press Technologies
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